Custom LiFePO4 Battery Solutions for Your Unique Application
Expert Battery Design & Manufacturing for Specialty Industries & Niche Applications
Our Custom Battery Capabilities
Application Analysis
We study your power requirements, duty cycle, and environment to design the optimal solution.
Custom Engineering
Battery pack design, BMS programming, mechanical integration tailored to your needs.
Prototyping
Rapid prototyping, testing, and iteration cycles to validate designs quickly.
Production Scaling
From 100 units to 10,000+ units, maintaining quality at any scale.
Battery Configurations
Standard voltage and capacity options
Low Voltage
3.7V - 12V
1-10Ah
Medium Voltage
12V - 24V
10-50Ah
High Voltage
24V - 48V
50-100Ah
Industrial
48V - 72V
100-200Ah
Custom
Any Voltage
Custom
Custom Battery Design for Your Application
Every unique application has specific power requirements. Our engineering team works closely with you to design the optimal battery solution that fits your form factor, performance specifications, and budget.
- Custom voltage and capacity configurations
- Flexible form factors for tight spaces
- Integrated communication protocols
- Application-specific BMS programming
- Rapid prototyping in 2-4 weeks
Why LiFePO4 for Specialty Applications?
Superior performance and safety for unique requirements
High Energy Density
Compact size with maximum capacity
2000+ Cycles
Long lifespan reduces total cost
Fast Charging
1-2C charging minimizes downtime
Safe Chemistry
No thermal runaway, safe indoors
Wide Temperature Range
-20°C to 60°C operation
Flat Discharge Curve
Stable voltage throughout discharge
Smart BMS
Advanced monitoring and protection
Eco-Friendly
Non-toxic, recyclable materials
Custom Battery Specifications
Wide range of customizable parameters
| Parameter | Custom Range |
|---|---|
| Voltage | 3.7V - 72V (1S - 20S+) |
| Capacity | 1Ah - 500Ah |
| Form Factor | Cylindrical, prismatic, pouch, custom shapes |
| Discharge Rate | 0.2C - 5C continuous |
| Operating Temp | -40°C to 70°C (with customization) |
| Waterproof | IP20 to IP68 |
| Communication | CAN, RS485, I2C, SMBus, Modbus, custom |
| Certifications | UN38.3, CE, RoHS, UL, custom testing |
| MOQ | From 50-100 units (depending on complexity) |
Application Examples
Solutions we've developed for various specialty applications
Marine & Boat Electronics
Fish finders, trolling motors, marine navigation systems with waterproof designs.
Aviation & Drones
UAV batteries, aviation instruments, portable aviation equipment.
Scientific Instruments
Lab equipment, field research tools, data loggers for scientific applications.
Specialty Industrial Equipment
Custom machinery, test equipment, automation systems.
Military & Defense
Ruggedized batteries for field equipment, portable power solutions.
Your Application
Tell us your requirements and we'll design the perfect solution.
Quality Assurance & Cell Selection
Premium LiFePO4 Cells
We use only Grade A LiFePO4 cells from top manufacturers, ensuring consistent performance, long cycle life, and reliability.
Rigorous Testing
Every battery undergoes comprehensive testing including capacity check, voltage matching, internal resistance measurement, and safety validation.
Cell Matching
Precise cell matching ensures balanced performance and extends overall battery pack lifespan.
Custom Battery FAQs
Common questions about custom battery solutions
Our minimum order quantity typically starts at 50-100 units depending on the complexity of the design. For simpler configurations, we may accommodate lower quantities. Contact us with your specific requirements for a precise quote.
Typical custom battery projects take 6-12 weeks from concept to production. This includes requirements analysis, design, prototyping (2-4 weeks), testing and iteration, and production ramp-up. Expedited options may be available for urgent projects.
Yes, we provide comprehensive engineering support including electrical design, mechanical CAD, BMS programming, and system integration. Our team works closely with your engineers to ensure the battery meets all requirements.
Absolutely. We offer end-to-end services from initial prototype development through full-scale production. Our prototyping phase typically produces 5-10 units for validation before ramping to production volumes.